HIGH PERFORMANCE HORIZONTAL AUTOMATIC BEAM SAWS
MAIN FEATURES
CARRIAGE GUIDES: GUARANTEED CUT QUALITY
FLOATING CLAMPS: THE GUARANTEE OF THE END RESULT
SELECTABLE AIR BLOWING TABLE: AN ESSENTIAL TOOL
TECHNICAL DATA
GENERAL DATA
Blade projection mm 115
Worktable height mm 950
Standard clamps q.ty 6
Total clamps for 32 version q.ty 10
CUTTING DIMENSIONS
Version 32 mm3200x2100
Version 32 (opt) mm3200x3200
AXES SPEED
Variable saw carriage speed m/min6 – 60
Variable pusher speed (**) m/min60
MAIN SAW BLADE
Motor power – 50hz (star-delta start) kW (Hp) 9 (12)
Rotating speed – 50 hz g/min 3900
Saw blade diameter mm 400
Blade shaft diameter mm 80
SCORING BLADE
Motor power (S6 -40%) – 50hz kW (Hp) 1,8 (2,5)
Rotating speed – 50 hz g/min 6300
Scoring blade diameter mm 160
Scoring blade shaft diameter mm 55
INSTALLATION
Installed motor power Kw 14÷21
Basic machine voltage Euro tensione (400 V / 50 hz)
Compressed air consumption NL/min 300
Requested operating pressure bar 7
Extraction flow rate m3/h 4060
Exhaust speed m/sec 20
Exhaust outlet diameter mm 3×120 + 1×150
(**) For CE-Countries the forward feed speed pusher is limited to 25 m/min
GENERAL FEATURES:
Automatic horizontal high performance panel saws controlled by PC/PLC control system, designed to cut to size solid wood panels, chipboards, MDF panels, multilayer panels, plywood panels and fiber panels.
Base and working table
-base with tubular steel structure
-worktable in reinforced ribbed steel and bakelite coated
-squaring fence located on the left side
Steel saw blade carriage
complete with
-1 motor for the main saw blade and 1 motor for scoring blade
-vertical saw blade raising on prismatic guideways and recirculating ball screw
-sliding wheels in hardened and ground steel
-massbalancing to guarantee perfect cutting finish
-stroke against the squaring fence
-the saw carriage is driven by brushless motor to allow a variable speed positioning and quick return. Continuous speed adjustment until 0 and more performances without any maintenance
-saw carriage driven by rack and pinion
-Blades unlocking
Pressure beam
-pressure beam with even pressure on entire cutting length, equipped with slots to eliminate the interference zone with the clamps ; pneumatic vertical adjustment with precision racks and pinions, pressure adjustable from 1,5 to 6 bar
-Pressure beam sliding on prismatic guideways and recirculating ball screw
-double dust conveying system: one on the top applied directly to the pressure beam to keep the working table clean and one on the bottom applied to the saw carriage
Pusher and rear machine part
-power-driven pusher for the entire machine stroke with movement by a robust torsion bar. Shaped steel beams on “H” support for pusher movement. Sliding takes place on 2 precision pinions to guarantee that the pusher and the cutting line are constantly parallel. The pusher is driven by a brushless motor to allow a variable speed positioning and quick return. Continuous speed adjustment until 0 and more performances without any maintenance
-Pressure adjustment for clamps locking
-rear part with tubular supports with wheels made of antiscratch material positioned between platform and front aligner.
-Grid inserts row in the rear closures positioned behind the cutting line
CNC CONTROL UNIT
Control System with PC and PLC “M258″
PC Office
Windows 7 operating system
21” LCD colour touch-screen
Qwerty keyboard
Mobile control panel
Machine interface software: Maestro Cut
Network card integrated
General features of Maestro Cut software
Machine functions
-automatic mode: execution of programs and/or lists of programs
-semiautomatic mode: execution of 4 different measurements which can be set using the keyboard
-possibility of passing from automatic to semiautomatic mode during program execution (for several cuts) and returning to automatic mode (continuing the program from the point at which it was interrupted)
-Multitasking, allows programming or use of all control functions even during machining
Programming:
-no. 5 different cutting levels: precutting/X/Y/U/V
-graphic display of cutting diagrams programmed
-maximum number of lines per program: 100
-maximum number of lines per list: 100
-maximum number of programs and lists: until hard disk memory limit is reached (approx. 80% of hard disk capacity)
-editor for data on labels associated to each program
Run time (during machining)
-display (during machining) of cutting diagram, with indication of cuts as they are made
-guided help (during machining) for the operator relative to the workpieces cut to be handled
-graphic display (during machining) of the current line and list
Diagnostics:
-self-diagnosis and indication of any errors or possible faults by alarm messages
-tips on recommended action (with possibility of entering further observation for each type of alarm)
-debugger input/output
Production report:
-indication of daily production, with all relevant data (machining start and end times, surface area and volume of material machined) stored on the hard disk
Imports:
-File import in Maestro Ottimo Cut format
Language and unit of measurement
-operator interface in: Italian, French, English, Spanish
-unit of measurement: millimetres – tenths or inches-thousandths
The description of the control system includes functions which are present only with a suitable panel saw mechanical or electrical set up. As a result the label data editor in each program is present only with the relative optional devices, shown in the price list, selected on the machine
Cutting optimisation software
Maestro Pattern: it is the optimisation program installed on the machine and managed by PC. The operator can obtain cutting diagrams starting from the origin panel to arrive at a finished one without typing any cutting instruction.
Maestro Pattern generates optimised cutting layouts which are automatically converted into cutting programs without the operator having to type any cutting instruction. When the optimization process is over, the cutting program related to the to the cutting layout created by Maestro Pattern is automatically saved in Maestro Cut program directory, the cutting management software. The program can manage a small panel stock.
Technical data:
* 2 panels stock
* 5 format type for each material
* Max. 30 lines per program
* Max. number of pieces per line : 500
* Cutting levels: rip cut (Y), cross cut (x) and third cut (z)
* Pre-cutting management
* Stock management interfaced with Maestro Cut
* Statistic report: % of waste trim – cuts panels, number of used panels, number
of processed panels
* Graphic display of the produced cutting diagrams
* 8 fields of information import for labeling machine (material, type, color,
thickness, width, length, code, description, 4 edge fields)
* File XLS import >= Excel 97 (optional with Easy Import)
* Possibility to use even from the office (second hardware key is mandatory)
SAFETY REGULATIONS
-safety enclosures fixed to the machine
-electrical board with high safety features, complete with:
* dust-proof cabinet with padlockable main switch
* overload motor protection
* auxiliary low voltage circuit (110 v) for the commands, the electronic controls
and low voltage signals
* safety microswitch on blade access door
-emergency bar on cutting line
-front safety protection with plastic fingers with compass movement
Production code: GABBIANI ST115
R0.22.04 GABBIANI S 115 (32) N. 1
Cutting dimensions 3200 x 2100 mm
93.07.31 VOLT 400 EU N. 1
93.12.01 FREQUENCY 50 HZ N. 1
99.00.51 P.C. LANGUAGE N. 1
59.00.40 CUTTING DEPTH 3200 MM (FOR VERSION 32) N. 1
59.02.46 FIXED AIR FLOATING TABLE WITH FENCE 2500X800MM WITH ROLLERS AND ENLARGED FAN N. 1
with a higher number of air cushion outlets for the best movement also with heavy or delicate panels.
59.02.XX MOBILE AIR FLOATING TABLE 1500X800 MM WITH ROLLERS AND ENLARGED FAN N. 2
with a higher number of air cushion outlets for the best movement also with heavy or delicate panels.
G2.00.45 20 HP (15 KW) – 50HZ MAIN BLADE MOTOR WITH STAR-DELTA START N. 1
45.05.00 CARRIAGE WITH INDEPENDENT RAISING OF MAIN SAWBLADE AND SCORING BLADE N. 1
Automatic exclusion of scoring unit is included.
* scoring blade 200 mm diameter – spindle 80mm diameter, rotating speed 4200 rpm
59.01.54 BLADES UNLOCKING WITH PNEUMATIC SELECTOR N. 1
G0.01.69 OPTIMISED BLADE/PRESSURE BEAM STROKE WITH SELFLEARNING + ROD LOCK (NOT WITH “HI-TRONIC”) N. 1
This device allows the optimising of the blade and the pressure beam stroke according to the book height, in order to obtain a better cut and a lower execution time. The presence of the panel is reported during the pressure beam down stroke, allowing the pre-positioning of the saw carriage.
A mechanical device locks the position of the blade according to the height of the book to be cut (suitable for hard and /or plastic materials).
90.00.88 MAGNETIC BAND N. 1
The pusher positioning is electronically controlled through a magnetic band
59.00.73 HIGH SPEED N. 1
This device allows 70 m/min pusher speed and 0-135 m/min saw-carriage speed.
59.00.17 EXTRA CLAMP EACH N. 3
G0.01.69 Optimised blade/pressure beam stroke with selflearning + rod lock (not with “HI-TRONIC”) N. 1
This device allows the optimising of the blade and the pressure beam stroke according to the book height, in order to obtain a better cut and a lower execution time. The presence of the panel is reported during the pressure beam down stroke, allowing the pre-positioning of the saw carriage.
A mechanical device locks the position of the blade according to the height of the book to be cut (suitable for hard and /or plastic materials).
59.00.17 Extra clamp each N. 3
59.02.61 MAESTRO CUT 3D EDITOR N. 1
Labels printing software
Software operating on board machine to create labels by means of graphic editor.
Possibility to insert “company logos” (white and black bitmap format), descriptive fields and bar codes for the panel identification and the following machining
3D Simulator on board machine
Software integrated in the machine program with 3D cutting cycle visualization. During the machine cutting cycle, the sheets to be cut, the pieces already produced and the operations still outstanding are presented graphically on the PC Monitor, indicating the actual dimensions of panels and exact positions of moving parts
Graphic Editor
Software integrated in the machine managing program with guided help for the operator when creating cutting diagrams
Panels Editor
Software integrated in the machine program for the manual filling of the cutting scheme. Workpiece introduction from data base and external files. Setting of trim cuts to be carried out on the panel
Cutting editor for figured panels (flame-cut):
Help functions for programming cutting diagrams with shapes organized according to the layouts on the origin panel
Semi-automatic Macro
Intuitive and graphic mode to execute some machining
of 600 mm (max. capacity 6.500 Kg).
08.39.19 PALLET FOR VERSION 32 N. 1
