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SCM SIGMA IMPACT 110 (32) Panel Saw

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Description

MACHINE# SSU-00063-1M

SCM SIGMA IMPACT 110 (32) HIGH PERFORMANCE PANEL SAW

 

MAIN ADVANTAGES

- EASY-TO-USE A winning mix between the practicalness of a technological

panel saw and the investment competitivity

- FLEXIBILITY AND CUSTOMISATION thanks to a rich standard equipment and a

wide choice of options

- INTEGRATION IN THE NETLINE PROCESS which manages the Design, the

Programming and the furniture automatic Production in all machining

phases: Sizing, Edge banding, Boring-routing

 

GENERAL DATA

Blade projection : mm 110

Worktable height : mm 950

Standard clamps : qty 6

 

CUTTING DIMENSIONS

Version 32 (opt) mm : 3200x3200

 

AXES SPEED

Variable saw carriage speed : m/min 70 - 135

Variable pusher speed (**) : m/min 38

 

MAIN SAW BLADE

Motor power (S6 -40%) - 50hz : kW (Hp) 9 (12)

Rotating speed – 50 hz : rpm 3900

Blade diameter : mm 400

Blade shaft diameter : mm 80

 

SCORING SAW BLADE

Motor power – 50 hz : kW (Hp) 1,8 (2,5)

Rotating speed – 50 hz : rpm 6300

Scoring saw blade diameter : mm 160

Scoring blade shaft diameter : mm 55

 

INSTALLATION

Installed motor power : kW 14÷21

Basic machine voltage : EU(400 V / 50 hz)

Compressed air consumption : NL/min 300

Requested operating pressure : bar 7

Extraction flow rate : m3/h 4060

Exhaust speed : m/sec 20

Exhaust outlet diameter : mm 3x120 + 1x150

 

(**) N.B. For CE-Countries the forward feed speed pusher is limited to 24m/min

 

GENERAL FEATURES :

Automatic horizontal high performance panel saws controlled by PC/PLC control

system, designed to cut to size solid wood panels, chipboards, MDF panels, multilayer

panels, plywood panels and fiber panels.

 

Base and working table

- base with tubular steel structure

- worktable in reinforced ribbed steel and bakelite coated

- squaring fence located on the left side

 

Steel saw blade carriage

complete with

- 1 motor for the main saw blade and 1 motor for scoring blade

- vertical saw blade raising on prismatic guideways and recirculating ball screw

- sliding wheels in hardened and ground steel

- massbalancing to guarantee perfect cutting finish

- stroke against the squaring fence

- saw carriage driven by rack and pinion

 

Pressure beam

- pressure beam with even pressure on entire cutting length, equipped with slots to

eliminate the interference zone with the clamps ; pneumatic vertical adjustment

with precision racks and pinions, pressure adjustable from 1,5 to 6 bar

- double dust conveying system: one on the top applied directly to the pressure beam

to keep the working table clean and one on the bottom applied to the saw carriage

 

Pusher and rear machine part

- power-driven pusher for the entire machine stroke with movement by a robust

torsion bar. Shaped steel beams on "H" support for pusher movement. Sliding

takes place on 2 precision pinions to guarantee that the pusher and the cutting

line are constantly parallel. The pusher is driven by an inverter to allow a variable

speed positioning and quick return

- pressure adjustment for clamps locking

- rear part with tubular supports with wheels made of antiscratch material and with a

bakelite-coated table (470 mm width) positioned on the squaring fence side to

facilitate crossways cutting of thin strips.

- Grid inserts row in the rear closures positioned behind the cutting line

 

CNC CONTROL UNIT

Control System with PC and PLC "MANAGER 100"

 

PC Office

- Windows XP operating system

- 17" LCD colour screen

- Qwerty keyboard

- Mobile control panel

- machine interface software: Wincut

- possibility of inserting any network card

 

General features of Wincut software

Machine functions

- automatic mode: execution of programs and/or lists of programs

- semiautomatic mode: execution of 4 different measurements which can be set

using the keyboard

- possibility of passing from automatic to semiautomatic mode during program

execution (for several cuts) and returning to automatic mode (continuing the

program from the point at which it was interrupted)

- Multitasking, allows programming or use of all control functions even during

machining

Programming:

- no. 5 different cutting levels: precutting/X/Y/U/V

- graphic display of cutting diagrams programmed

- maximum number of lines per program: 100

- maximum number of lines per list: 100

- maximum number of programs and lists: until hard disk memory limit is reached

(approx. 80% of hard disk capacity)

- editor for data on labels associated to each program

Run time (during machining)

- display (during machining) of cutting diagram, with indication of cuts as they are

made

- guided help (during machining) for the operator relative to the workpieces cut to be

handled

- graphic display (during machining) of the current line and list

Diagnostics:

- self-diagnosis and indication of any errors or possible faults by alarm messages

- tips on recommended action (with possibility of entering further observation for each

type of alarm)

- debugger input/output

Production report:

- indication of daily production, with all relevant data (machining start and end

times, surface area and volume of material machined) stored on the hard disk

Imports:

- files in perfect cut format

Language and unit of measurement

- operator interface in: italian, french, english, spanish

- unit of measurement: millimetres - tenths or inches-thousandths

The description of the control system includes functions which are present only with a

suitable panel saw mechanical or electrical set up. As a result the label data editor in

each program is present only with the relative optional devices, shown in the price

list, selected on the machine

 

SAFETY REGULATIONS

- safety enclosures fixed to the machine

- electrical board with high safety features, complete with:

* dust-proof cabinet with padlockable main switch

* overload motor protection

* auxiliary low voltage circuit (110 v) for the commands, the electronic controls

and low voltage signals

* safety microswitch on blade access door

- emergency bar on cutting line

- front safety protection with plastic fingers with compass movement

 

 

Machine with cutting length 3200 mm

 

01.08.89

SIGMA IMPACT 110 (32) - High performance panel saw

Cutting dimensions 3200 x 3200 mm N. 1

 

59.00.40

Cutting depth 3200mm (for version 32)

N.1

 

59.00.81

Fixed air float.table with fence 2500x600mm and roller N. 1

 

59.00.93

Mobile air float.table 1500x600mm with roller N. 2

 

59.01.74

Main blade motor power 15kW (20hp) (S6 -40%)-50HZ

N.B. only for machine with star-delta-start and without two speed main blade shaft N. 1

 

45.05.00

Carriage with independent raising of main sawblade and scoring blade

Automatic exclusion of scoring unit is included.

* scoring blade 200 mm diameter - spindle 80 mm diameter, rotating speed 4200 rpm N. 1

 

59.01.54

Blades unlocking with pneumatic selector

N.B. Carriage with independent raising of main sawblade and scoring blade is compulsory N. 1

 

59.00.39

Optimized height adjustment of main blade projection

and presser lifting with automatic measurement

of panel thickness to be cut N. 1

 

90.00.88

Magnetic band

The pusher positioning is electronically controlled through a magnetic band N. 1

 

59.00.73

High Speed

This device allows 70 m/min pusher speed and 0-135 m/min saw-carriage speed.

N.B. - saw carriage driven by rack and pinion is compulsory

- Magnetic band is compulsory N. 1

 

59.00.17

Extra clamp each N. 3

 

45.01.90

Cutty - operator's interface software N. 1

 

Should you not find any suitable machine, please drop us an enquiry.